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Keep in mind that job titles as well as salaries may differ in other regions, companies and industries. A line operator would typically have little knowledge about the systems behind the process.

In other words, they're concerned about the overall functionality of the production line but aren't aware of how the system executes the specific steps of the manufacturing process. Operators are generally aware as to when they need the help of a mechanic or electrician because of their extensive knowledge of the process.

However, they typically are not familiar with the tools or the know how of those individuals. In other words, line operators would not be involved in PLC programming, machine design, or other tasks reserved for mechanics, electricians, and engineers. The barrier of entry into manufacturing as an operator is low.

It's possible to land an operator position after completing high-school education. For this reason, the salary of an operator is typically in the lower range.

However, depending on the circumstances and the drive of an individual, it's possible to see significant increases in salary for those who excel in this position.

They play a vital role within the operations department. Mechanics are typically seen on the production floor when there's a breakdown or issue that an operator wasn't able to solve.

Their primary knowledge lies in the mechanical aspects of the operations. However, most mechanics learn electrical aspects of control systems through osmosis. In other words, they're exposed to the electrical infrastructure regularly, which allows them to learn those valuable skills, including PLC programming. Based on our experience, the title of the mechanic would indicate that the person is able to work with tools and aspects related to the "visible" portion of the line and machines.

However, as mentioned above, some of these individuals exhibit advanced skill sets depending on the needs of the company and their drive.

Mechanics are required to have either formal education through an apprenticeship program or have a high average inclination of working with such systems. Their skill set is in high demand in maintenance departments, which may pay a premium rate depending on operational needs. However, mechanics are typically the last defense against breakdowns, which in our experience leads to extended work hours, demanding work environments, and a higher turnover rate. For this reason, the compensation for a mechanic can range from minimum wage to over six figures accounting for experience, overtime, and knowledge.

An electrician within a production facility is typically an invaluable asset for the company. This individual would know the visible as well as the invisible components of the production floor. An electrician typically requires formal training to ensure safe behavior within a medium voltage environment. This training may take place outside or within the company. However, a licensed electrician typically requires formal education and an apprenticeship program.

Electricians range in skill. Some are capable of working with electrical systems only while others are capable of programming PLCs, field devices, and even network infrastructure. In addition to working safely, electricians are trained in tools such as a multimeter, oscilloscope, wire crimping, megohmmeter, and more.

The salary of an electrician would typically be higher than that of a mechanic. They'd typically be well versed in the mechanical domain but rarely assigned on those tasks.

Electricians are valuable assets in operations, engineering, and maintenance departments. Their hours range from an average 8 hour day to hour shifts depending on business needs. Electricians who know PLC Programming would typically have a better work environment, higher flexibility, and a higher hourly rate. A control systems engineer typically has a general understanding of the process, understanding of control system theory, and a project-oriented mindset.

Engineers aren't necessarily better than electricians at applied execution, but their focus is on long term project deliverables rather than day-to-day operations of the manufacturing floor. However, they are called upon if an electrician requires support or isn't able to solve a particular problem associated with control systems. They can implement programs from start to finish, troubleshoot existing systems and modify them as needed.

However, based on our experience, the need for manufacturing plants may fluctuate, thus making the skillset uneven across locations. A control systems engineer would command a salaried position that would typically be of a higher rate than the pay of the electrician.

That being said, an electrician who does overtime may get a higher pay over the year. Control systems engineers would also spend less time on the floor and more time managing projects.

This is the first programming example you should try. If you are a beginner, consider LD as your programming language to learn. Later you can choose other programming languages based on your requirement and experience.

These 11 steps are very useful for PLC software simulation. If you are going one-by-one steps, you can easily build and simulate the program. Your learning curve and procedure may vary slightly based on PLC software, their specific functions, tools and various types of different hardware control applications. While developing major PLC projects, you will be lost not following proper rules and steps. And the project will become to complex to understand and to modify.

Remember, learning any programming languages is not an overnight success. You have to practice each and every day. The more you practice, the more you learn and the better you become. You can not master PLC programming in a single day. But if you continuously put the effort and practice daily, no one can stop you mastering PLC programming. Working on the practical PLC Automation projects will help you in many ways:.

If you have any queries or any difficulty to start or to learn PLC programming, write to me in the comment section. I will do my best to help you. DipsLab is the fastest growing and most trusted community site for Electrical and Electronics Engineers.

If you like what you are reading, please consider buying me a coffee or 2 as a token of appreciation. I have completed master in Electrical Power System. I am always ready to learn PLC. I shared the PLC tutorials from start to end on this blog. All informations about programs or games on this website have been found in open sources on the Internet.

All programs and games not hosted on our site. You can find a lot of useful information about the different software on our QP Download Blog page. Additional information about license you can found on owners sites. It's easy! PLC programming from scratch is brilliant. Paul is a brilliant teacher. Makes even the hardest subjects crystal clear. Worth every penny. Even gives you the download of the free version of logixpro I want to under go the basic PLC course online and have choose to do that with udemi.

Please kindly advice. Regards Victor. Please suggest me some better course. Thank you. Leave a Response Cancel reply. Follow Us. Latest Articles. This comes at no additional cost to you, and helps support the site. Thank you for your support!



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